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ProForm - 540

Exploded Diagrams

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Image  Catalog # MPN Part List Key Quantity On Model Part Description Notes Available Used Model Compatibility List New price  
INCLINE SENSOR SWITCH 104351 102955 98 INCLINE SENSOR SWITCH No Model Compatibility List $16.73 / Each

47
SMALL BOLT 104355 102959 88 SMALL BOLT No Model Compatibility List $0.18 / Each

2,40
101281 104626 23 #8 X 3/4" SCREW No Model Compatibility List $0.11 / Each

2
REAR ROLLER ADJ BOLT 104339 105444 62 REAR ROLLER ADJ BOLT Yes Model Compatibility List $2.95 / Each

1
INCLINE DISK 104346 109370 85 INCLINE DISK Yes Model Compatibility List $5.31 / Each

1
ROLLER MAGNET 100081 113842 19 ROLLER MAGNET Yes Model Compatibility List $1.10 / Each

8,1
RELEASABLE WIRE TIE 100064 116926 55 RELEASABLE WIRE TIE No Model Compatibility List $0.25 / Each

1,4,2
TIE CLAMP HOLDER - SCREW MOUNT 100262 116927 57 TIE CLAMP HOLDER - SCREW MOUNT No Model Compatibility List $2.49 / Each

1
40MM X 50MM INT ENDCAP 106302 117544 100 40MM X 50MM INT ENDCAP Yes Model Compatibility List $3.12 / Each

1
KEY/CLIP 104349 119038 . KEY/CLIP Yes Model Compatibility List $9.89 / Each

1
3/8 100031 119425 20 3/8" HEX JAM NUT Yes Model Compatibility List $0.55 / Each

2
SEAT RAIL FLANGE NUT 104004 120867 30 SEAT RAIL FLANGE NUT No Model Compatibility List $3.75 / Each

1
MOTOR WASHER 113293 122812 26 MOTOR WASHER No Model Compatibility List $1.53 / Each

2
100088 123945 # TECH SHEET ENVELOPE No Model Compatibility List $0.94 / Each

1
3/8 117424 124123 90 3/8" X 2 1/4" BOLT No Model Compatibility List $4.71 / Each

2
4 100112 126146 # 4" BLU WIRE F/F, DR MOTOR Yes Model Compatibility List $2.43 / Each

4,5,6
PLATFORM BOLT, FRONT 1/4 100221 128272 3 PLATFORM BOLT, FRONT 1/4" X1.25" Yes Model Compatibility List $7.04 / Each

2
3/16-7/32 100190 128457 . 3/16-7/32" ALLEN WRENCH No Model Compatibility List $18.74 / Each

1
#8 X 3/4 100149 013300 52 #8 X 3/4" WASHER HD SCREW Yes Model Compatibility List $1.28 / Each

HOOD SCREW 100354 013316 79 HOOD SCREW No Model Compatibility List $1.42 / Each

#8 HOOD CLIP 100032 133333 53 #8 HOOD CLIP Yes Model Compatibility List $0.65 / Each

2,9,1,46
PLATFORM NUT 100252 136012 35 PLATFORM NUT No Model Compatibility List $1.47 / Each

1
REAR ROLLER STAR WASHER 100359 136121 . REAR ROLLER STAR WASHER No Model Compatibility List $2.33 / Each

1
#8 X 1/2 100137 136728 15 #8 X 1/2" SCREW Yes Model Compatibility List $0.30 / Each

2
EXTENSION LEG BOLT 100465 138797 11 EXTENSION LEG BOLT Yes Model Compatibility List $2.72 / Each

2
123779 139114 # 14" RED WIRE, M/F No Model Compatibility List $4.10 / Each

4,5,6
1/4 100042 014063 39 1/4" FLAT WASHER No Model Compatibility List $1.03 / Each

3/8 102446 014117 29 3/8" CONSOLE SUPPORT No Model Compatibility List $1.32 / Each

#8 STAR WASHER 100141 014157 70 #8 STAR WASHER Yes Model Compatibility List $1.17 / Each

IDLER ARM BOLT 100282 142276 38 IDLER ARM BOLT Yes Model Compatibility List $2.50 / Each

1
HANDRAIL BOLT 100255 142622 17 HANDRAIL BOLT No Model Compatibility List $2.18 / Each

2,3,9
100264 146427 . 1" TEK SCREW No Model Compatibility List $0.28 / Each

2
REED SWTICH CLIP 100318 148202 24A REED SWTICH CLIP No Model Compatibility List $2.42 / Each

1
COTTER PIN 100432 015044 6 COTTER PIN No Model Compatibility List $1.98 / Each

8 117654 153458 # 8" GREEN WIRE, 2RING Yes Model Compatibility List $2.27 / Each

4,5,6
M4 X 52MM SCREW 101799 154848 44 M4 X 52MM SCREW No Model Compatibility List $1.23 / Each

2
BASE PAD 100076 157600 . BASE PAD Yes Model Compatibility List $1.33 / Each

3,12,13,14,46,1
12 100352 157646 112B 12" IFIT AUDIO JACK WIRE Yes Model Compatibility List $16.74 / Each

4,5,6
102240 158157 51 STATIC DECAL No Model Compatibility List $1.84 / Each
Out Of Stock
7,3
JACK 100386 158332 . JACK Yes Model Compatibility List $7.66 / Each

1
PHOTO SWITCH WIRE 117965 159530 78 PHOTO SWITCH WIRE Yes Model Compatibility List $9.90 / Each

4,5,6
8 100063 016057 58 8" CABLE TIE No Model Compatibility List $1.30 / Each

IDLER WHEEL BOLT 100229 162866 16 IDLER WHEEL BOLT Yes Model Compatibility List $5.49 / Each

2,8
FRONT WHEEL 100369 165009 94 FRONT WHEEL Yes Model Compatibility List $5.07 / Each

1
FRONT ROLLER ADJ BOLT 100433 165220 41 FRONT ROLLER ADJ BOLT No Model Compatibility List $2.79 / Each

1
REED SWITCH 102795 165798 22 REED SWITCH Yes Model Compatibility List $14.41 / Each

24
AUDIO CABLE 100385 167079 . AUDIO CABLE Yes Model Compatibility List $17.61 / Each

1
117947 169460 21 LIFT FRAME SPACER No Model Compatibility List $2.49 / Each

2,3,4,5,6,10
AUDIO WIRE NUT 100351 172822 93 AUDIO WIRE NUT No Model Compatibility List $1.32 / Each

2,4,5,6
GROMMET 100061 173169 50 GROMMET Yes Model Compatibility List $0.94 / Each

2,1
POWER SWITCH 100201 186726 47 POWER SWITCH Yes Model Compatibility List $16.42 / Each

6
#8 X 1/2 100120 186819 103 #8 X 1/2" SCREW Yes Model Compatibility List $0.42 / Each

2
CONSOLE FAN 102304 188015 106 CONSOLE FAN No Model Compatibility List $32.16 / Each

30
MOTOR BELT 102891 189462 28 MOTOR BELT Yes Model Compatibility List $24.04 / Each

15
FILTER W/6" WIRE 100113 189813 81 FILTER W/6" WIRE Yes Model Compatibility List $19.45 / Each

1,4
123737 190907 # 12" GREEN WIRE, F/RING No Model Compatibility List $2.35 / Each

4,5,6
INCLINE MOTOR WIRE 102501 191554 83 INCLINE MOTOR WIRE Yes Model Compatibility List $15.75 / Each

1
122877 193117 4 ISOLATOR DECAL No Model Compatibility List $8.93 / Each

7,3
WIRE HARNESS 122895 198043 74 WIRE HARNESS Yes Model Compatibility List $109.34 / Each

1
FRONT ISOLATOR 118458 198050 87 FRONT ISOLATOR Yes Model Compatibility List $21.60 / Each

3
12 113327 198072 # 12" BLUE WIRE F/F Yes Model Compatibility List $3.88 / Each

4,5,6
117969 198083 # 12"BLUE WIRE, M/F No Model Compatibility List $3.92 / Each

4,5,6
142430 198088 # 12" BLACK WIRE, M/F No Model Compatibility List $3.82 / Each

4,5,6
BELT GUIDE 100147 198639 14 BELT GUIDE Yes Model Compatibility List $4.44 / Each

15,40
RIGHT REAR FOOT 122890 198803 60 RIGHT REAR FOOT Yes Model Compatibility List $21.14 / Each

9
LEFT REAR FOOT 122892 198804 66 LEFT REAR FOOT Yes Model Compatibility List $15.64 / Each

9
FRONT ROLLER/PULLEY 145720 204054 18 FRONT ROLLER/PULLEY Yes Model Compatibility List $114.78 / Each

8
TRANSFORMER 100350 209967 43 TRANSFORMER Yes Model Compatibility List $27.45 / Each
1
CONTROLLER FUSE 100394 212142 # CONTROLLER FUSE No Model Compatibility List $8.22 / Each

1
123742 213005 . HARDWARE KIT No Model Compatibility List $20.44 / Each

1
157911 215123 # HOOD DECAL No Model Compatibility List $14.67 / Each

7,9,3
157905 215152 46 RIGHT HANDRAIL No Model Compatibility List $53.35 / Each

9,3
157904 215153 45 LEFT HANDRAIL No Model Compatibility List $53.69 / Each

9,3
157906 215154 61 MOTOR BRACKET No Model Compatibility List $11.84 / Each

2,3,4,5,6
157903 215155 10 ISOLATOR BRACKET No Model Compatibility List $39.33 / Each

2,3,4,5,6
157908 215156 101 CONSOLE BASE No Model Compatibility List $41.04 / Each

7,3
ACCESS DOOR 100167 215158 31 ACCESS DOOR No Model Compatibility List $1.18 / Each

4,5,6
ISOLATOR BRACKET COVER 102271 215164 9 ISOLATOR BRACKET COVER Yes Model Compatibility List $9.99 / Each

2,3,4,5,6,9
PIN ASSEMBLY 157907 215167 . PIN ASSEMBLY Yes Model Compatibility List $7.88 / Each

12,13,14
157912 215186 . USER-S MANUAL No Model Compatibility List $7.34 / Each

1
MOTOR BOLT 111182 215360 114 MOTOR BOLT Yes Model Compatibility List $3.28 / Each

2
142434 215743 33 LIFT FRAME No Model Compatibility List $91.25 / Each

3,10
113311 215943 36 HAIR PIN COTTER PIN No Model Compatibility List $3.04 / Each

2
157910 218775 # TECH SHEET No Model Compatibility List $0.87 / Each

1
1 TUBE LUBE KIT 100095 219168 # 1 TUBE LUBE KIT No Model Compatibility List $8.84 / Each

23
3 TUBE LUBE KIT 100096 219170 # 3 TUBE LUBE KIT No Model Compatibility List $28.18 / Each

1
FRONT ROLLER BUSHING 102248 219550 # FRONT ROLLER BUSHING No Model Compatibility List $2.52 / Each

1
123725 220336 13 WALKING BOARD No Model Compatibility List $160.54 / Each
Out Of Stock
15
WALKING BELT 118467 220585 68 WALKING BELT No Model Compatibility List $118.22 / Each

1
122901 226313 111 RIGHT TRAY No Model Compatibility List $20.34 / Each

1
CHEST PULSE KIT 100316 237858 # CHEST PULSE KIT No Model Compatibility List $166.63 / Each
Out Of Stock
1
CONTROLLER 102339 248187 48 CONTROLLER Yes Model Compatibility List $183.27 / Each
Out Of Stock
7,8
102234 251606 2 FOOT RAIL SCREW No Model Compatibility List $0.54 / Each

2,9
100178 252433 91 WARNING DECAL No Model Compatibility List $0.47 / Each

7,3,1
REAR ROLLER 122891 254353 63 REAR ROLLER Yes Model Compatibility List $127.83 / Each

8
100280 256836 69 LATCH WRNG DECAL, ENGLISH No Model Compatibility List $1.50 / Each

7,3
DRIVE MOTOR 102793 286075 32 DRIVE MOTOR Yes Model Compatibility List $240.90 / Each

28
118064 330145 32A AXIAL FAN No Model Compatibility List $13.46 / Each

8
100094 356520 # ACCESSORY KIT No Model Compatibility List $42.89 / Each

4,5,6,1
1 5/32 100191 045023 . 1 5/32" ALLEN WRENCH No Model Compatibility List $4.62 / Each

Deck Cushion Set (Used) 1017132 215091 # 1 Deck Cushion Set (Used) Yes Model Compatibility List $54.99 / Each
Out Of Stock
3
Fat Switch Version 000698 186726 128 1 Fat Switch Version Yes Model Compatibility List $16.42 / Each

6
Handlebar Sacer 1019311 134388 # 4 Handlebar Sacer Yes Model Compatibility List $5.50 / Each

9
Screw 1/4-20X4 1023210 142685 0 1 Screw 1/4-20X4" (Used) No Model Compatibility List $3.30 / Each

1
Upright Wire Harness 013025 198043 0 1 Upright Wire Harness Yes Model Compatibility List $108.99 / Each

1
Incline Wire Harness 20 013343 191554 0 1 Incline Wire Harness 20" Yes Model Compatibility List $23.99 / Each

1
Screw 1/4-20-4 Inches (Used) 1026166 152526 0 1 Screw 1/4-20-4 Inches (Used) No Model Compatibility List $2.60 / Each

2,41
Console, Display (Used) 1026194 220809 107 1 Console, Display (Used) No Model Compatibility List $199.00 / Each
Out Of Stock
51
Power Cord 1002864 31229 78A 1 Power Cord No Model Compatibility List $36.95 / Each

6
Screw #8 X 1/2 1004209 013576 5 1 Screw #8 X 1/2" Yes Model Compatibility List $1.99 / Each

#8 X 3/4 1004394 013322 0 1 #8 X 3/4" Foot Pedal Screw No Model Compatibility List $5.99 / Each

Motor Drive 1008145 286075 0 1 Motor Drive Yes Model Compatibility List $250.79 / Each

28
Belt Guide 1008212 198639 53 1 Belt Guide Yes Model Compatibility List $4.44 / Each

15,40
Roller Front 1008223 204054 0 1 Roller Front Yes Model Compatibility List $104.35 / Each

8
Back Rear Idler Roller 1008242 254353 0 1 Back Rear Idler Roller Yes Model Compatibility List $116.21 / Each

8
Magnet 1009452 113842 137 1 Magnet Yes Model Compatibility List $1.10 / Each

8,1
RPM Incline Speed Sensor Switch 1010322 102955 0 1 RPM Incline Speed Sensor Switch No Model Compatibility List $12.33 / Each

47
Front Platform Bolt 1010869 013500 0 1 Front Platform Bolt No Model Compatibility List $13.99 / Each

Nylock Nut 1010890 119425 38 1 Nylock Nut Yes Model Compatibility List $0.55 / Each

2
Tinnerman Clip 1011229 133333 126 1 Tinnerman Clip Yes Model Compatibility List $0.65 / Each

2,9,1,46
Star Lock Washer 1011510 014157 0 1 Star Lock Washer Yes Model Compatibility List $11.99 / Each

Nylock Jam Nut 3/8 1011523 133945 0 1 Nylock Jam Nut 3/8" Yes Model Compatibility List $11.99 / Each

2
M4 Locknut 1011776 012152 0 1 M4 Locknut Yes Model Compatibility List $11.99 / Each

Leveler Foot Bumper 1011801 157600 23 1 Leveler Foot Bumper Yes Model Compatibility List $1.33 / Each

3,12,13,14,46,1
Console Fan 1000827 188015 Console Fan Yes Model Compatibility List $31.99 / Each

30
Left Endcap 1002180 198804 Left Endcap Yes Model Compatibility List $24.88 / Each

9
Power Supply Line Cord 1002865 31229 78A Power Supply Line Cord Yes Model Compatibility List $36.95 / Each

6
Control Board Motor Controller 1003006 248187 or 195883 Control Board Motor Controller Yes Model Compatibility List $139.00 / Each
Out Of Stock
Motor Choke Transformer 1001514 209967 Motor Choke Transformer Yes Model Compatibility List $15.00 / Each

1
Incline Lift Motor Actuator 1001300 193034 Incline Lift Motor Actuator Yes Model Compatibility List $49.99 / Each
Out Of Stock
10
DC Drive Motor 1001582 286075 and G-215392 DC Drive Motor Yes Model Compatibility List $159.00 / Each
Out Of Stock
Screw 013826 286075 or 295730 Screw Yes Model Compatibility List $4.48 / Each
Out Of Stock
Lower Board Cable (New) 1012715 159530 Lower Board Cable (New) Yes Model Compatibility List $19.99 / Each

4,5,6
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