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ProForm - 540

Exploded Diagrams

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Image  Catalog # MPN Part List Key Quantity On Model Part Description Notes Available Used Model Compatibility List New price  
LUBE, GREASE 100396 104838 . LUBE, GREASE No Model Compatibility List $6.19 / Each

1,15
ROLLER MAGNET 100081 113842 62 ROLLER MAGNET Yes Model Compatibility List $1.10 / Each

8,1
RELEASABLE WIRE TIE 100064 116926 96 RELEASABLE WIRE TIE No Model Compatibility List $0.25 / Each

1,4,2
3/8 100031 119425 92 3/8" HEX JAM NUT Yes Model Compatibility List $0.55 / Each

2
4MM ALLEN WRENCH 100086 119894 . 4MM ALLEN WRENCH No Model Compatibility List $1.58 / Each

2,1
M6 LOCKNUT 101429 012142 . M6 LOCKNUT No Model Compatibility List $1.98 / Each

3/8 100136 012149 82 3/8" HEX LOCK NUT No Model Compatibility List $1.79 / Each

100088 123945 # TECH SHEET ENVELOPE No Model Compatibility List $0.94 / Each

1
4 100112 126146 # 4" BLU WIRE F/F, DR MOTOR Yes Model Compatibility List $2.43 / Each

4,5,6
M8 X 16MM BUTTON SCREW 115977 128548 . M8 X 16MM BUTTON SCREW No Model Compatibility List $2.28 / Each

2
RSW CLAMP 100079 131090 83 RSW CLAMP Yes Model Compatibility List $0.46 / Each

4,5,6,2,1,47
113401 131221 77 UPPER HANDRAIL CAP No Model Compatibility List $1.06 / Each

9,3,46
WIRE TIE 100073 132315 80 WIRE TIE No Model Compatibility List $0.56 / Each

2,4,5,6,1
#8 HOOD CLIP 100032 133333 47 #8 HOOD CLIP Yes Model Compatibility List $0.65 / Each

2,9,1,46
HANDRAIL COVER FASTENER 100290 138853 50 HANDRAIL COVER FASTENER No Model Compatibility List $1.55 / Each

1,40
M10 FLAT WASHER 100027 140206 . M10 FLAT WASHER No Model Compatibility List $1.33 / Each

2
100189 141995 # 8" BLK WIRE M/F, DR MTR Yes Model Compatibility List $3.31 / Each

4,5,6
108860 143112 # 16" BLUE WIRE, F/F No Model Compatibility List $4.19 / Each

4,5,6
117345 144681 44 M8 FLANGE NUT No Model Compatibility List $0.78 / Each

2
M10 LOCKNUT 100540 148710 . M10 LOCKNUT No Model Compatibility List $1.57 / Each

2
118555 155030 . BASE PAD No Model Compatibility List $1.44 / Each

3,12,13,14,46
8 100063 016057 . 8" CABLE TIE No Model Compatibility List $1.30 / Each

100302 016063 # WIRE TIE No Model Compatibility List $0.60 / Each

M10 X 58MM SCREW 113492 163979 . M10 X 58MM SCREW Yes Model Compatibility List $5.61 / Each

2
GROMMET 100061 173169 99 GROMMET Yes Model Compatibility List $0.94 / Each

2,1
3/8 100134 179767 58 3/8"X1 3/4" BOLT INC TOP Yes Model Compatibility List $43.87 / Each

2
100085 181248 . 6MM ALLEN WRENCH No Model Compatibility List $5.03 / Each

2,1
109927 181979 72 3/8" X 1 1/4" SCREW No Model Compatibility List $2.37 / Each

2
REED SWITCH WIRE 100080 185207 89 REED SWITCH WIRE Yes Model Compatibility List $13.34 / Each

47
POWER SWITCH 100201 186726 37 POWER SWITCH Yes Model Compatibility List $16.42 / Each

6
#8 X 1/2 100120 186819 . #8 X 1/2" SCREW Yes Model Compatibility List $0.42 / Each

2
112925 198084 # 6" RED WIRE, M/F No Model Compatibility List $3.07 / Each

4,5,6
BELT GUIDE 100040 198640 93 BELT GUIDE Yes Model Compatibility List $18.62 / Each

15,40
INCLINE WIRE 102808 201563 100 INCLINE WIRE Yes Model Compatibility List $13.42 / Each

4,5,6,10
FILTER WIRE 113296 203982 98 FILTER WIRE Yes Model Compatibility List $20.16 / Each

4,5,6
100559 206320 35 M10 X 65MM SCREW No Model Compatibility List $3.34 / Each

2
M10 STAR WASHER 100026 207213 . M10 STAR WASHER No Model Compatibility List $1.06 / Each

2
KEY/CLIP 100072 208603 . KEY/CLIP Yes Model Compatibility List $17.99 / Each

1
MOTOR BOLT 111182 215360 30 MOTOR BOLT Yes Model Compatibility List $3.28 / Each

2
1 TUBE LUBE KIT 100095 219168 # 1 TUBE LUBE KIT No Model Compatibility List $8.84 / Each

23
3 TUBE LUBE KIT 100096 219170 # 3 TUBE LUBE KIT No Model Compatibility List $28.18 / Each

1
100303 221100 # TAPE, FRAME No Model Compatibility List $0.57 / Each

3,40
UPRIGHT GROMMET 100182 227199 49 UPRIGHT GROMMET Yes Model Compatibility List $1.55 / Each

2,3,1
118573 231283 # TAPE, REAR ROLLER BRACKET No Model Compatibility List $0.53 / Each

2,8,3,4,5,6,1,40
M4.2 X 19MM SCREW 100002 234226 . M4.2 X 19MM SCREW No Model Compatibility List $0.24 / Each

1
101865 234235 4 M4.2 X 18MM SCREW No Model Compatibility List $0.74 / Each

2
100003 234274 27 M8 X 35MM SCREW No Model Compatibility List $0.79 / Each

2
100078 234275 104 RSW CLAMP SCREW No Model Compatibility List $0.26 / Each

2,4,5,6
117684 234280 25 M5.5 X 25MM SCREW No Model Compatibility List $0.58 / Each

2
100011 234283 19 M8 X 30MM BOLT No Model Compatibility List $1.06 / Each

2
100012 234284 28 M4.2 X 13MM INDENTED SCRW No Model Compatibility List $0.26 / Each

1,2
M6 X 70MM SCREW 100013 234285 29 M6 X 70MM SCREW No Model Compatibility List $9.90 / Each

1
118546 234287 31 MOTOR PIVOT BOLT No Model Compatibility List $1.54 / Each

2,8
M8 X 20MM BOLT 100016 234288 34 M8 X 20MM BOLT No Model Compatibility List $1.06 / Each

1
100021 234325 38 M8.4 STAR WASHER No Model Compatibility List $1.12 / Each

2
DRIVE MOTOR BRACKET 100103 234661 59 DRIVE MOTOR BRACKET Yes Model Compatibility List $27.84 / Each

3,10,40
112252 234928 36 STAR WASHER No Model Compatibility List $0.52 / Each

2
115780 236807 . M5 STAR WASHER No Model Compatibility List $0.53 / Each

2
105900 236808 . M8 STAR WASHER No Model Compatibility List $0.53 / Each

2
100023 236884 101 ROLLER SPACER No Model Compatibility List $0.89 / Each

2,8,3,4,5,6,45
118559 236932 69 WHEEL SPACER No Model Compatibility List $1.54 / Each

2,8,3,4,5,6,45
117703 236948 . M5 X 16MM SCREW No Model Compatibility List $0.53 / Each

2
100009 237529 21 M4.2 X 13MM BRIGHT SCREW No Model Compatibility List $0.26 / Each

2,1
100022 237534 42 M4.2 STAR WASHER No Model Compatibility List $0.35 / Each

2
106071 237809 . M6 X 58MM BOLT No Model Compatibility List $1.03 / Each

2
CHEST PULSE KIT 100316 237858 # CHEST PULSE KIT No Model Compatibility List $166.63 / Each
Out Of Stock
1
M4 X 10MM SCREW 100010 238292 95 M4 X 10MM SCREW No Model Compatibility List $1.63 / Each

1
158067 238964 # DECAL, CNSL LOGO, PROFORM No Model Compatibility List $2.75 / Each

7,3
LATCH PLATE 117695 239459 64 LATCH PLATE Yes Model Compatibility List $4.84 / Each

9,1,40
142753 240194 3 CONSOLE FAN No Model Compatibility List $21.66 / Each

7,8
100004 241305 41 M4.2 X 13MM WSHR HD SCREW No Model Compatibility List $0.48 / Each

2,12,13,14,1
113402 241356 102 CAGE NUT No Model Compatibility List $2.07 / Each

2,3
M4.2 X 19MM WSHR HD SCREW 100008 241732 . M4.2 X 19MM WSHR HD SCREW No Model Compatibility List $1.36 / Each

1
100007 241734 . M4.2 X 19MM TEK SCREW No Model Compatibility List $0.32 / Each

2,46
158042 243068 45 WHEEL HOUSING No Model Compatibility List $10.47 / Each

8
REAR FOOT, LEFT 118562 243708 74 REAR FOOT, LEFT Yes Model Compatibility List $8.89 / Each

9
REAR FOOT, RIGHT 118569 243709 97 REAR FOOT, RIGHT Yes Model Compatibility List $8.89 / Each

9
INCLINE FRAME SPACER 113502 244123 . INCLINE FRAME SPACER Yes Model Compatibility List $1.00 / Each

2,3,4,5,6,10,40
117698 244269 70 WHEEL No Model Compatibility List $5.08 / Each

8,45
158050 244621 66 BELLY PAN No Model Compatibility List $91.07 / Each

1
158058 244805 # DECAL, FOOT RAIL ENDCAP No Model Compatibility List $6.23 / Each

7,9,3,4,5,6
108950 244931 . M10 X 60MM BUTTON BOLT No Model Compatibility List $11.36 / Each

2
117700 247147 75 M5.5 X 30MM SCREW No Model Compatibility List $0.85 / Each

2
118549 247358 . LATCH HOUSING No Model Compatibility List $7.40 / Each

1
158045 247430 54 RIGHT UPRIGHT No Model Compatibility List $85.89 / Each

3
158044 247434 53 LEFT UPRIGHT No Model Compatibility List $89.25 / Each

3
158066 247833 # DECAL, HOOD, PROFORM 540 No Model Compatibility List $5.34 / Each

7,9,3
158065 247838 # TECH SHEET No Model Compatibility List $0.87 / Each

1
158068 247840 . USER-S MANUAL No Model Compatibility List $10.57 / Each

1
LATCH PIN ASSEMBLY 118545 247846 . LATCH PIN ASSEMBLY Yes Model Compatibility List $10.13 / Each
Out Of Stock
12,13,14
118566 248185 87 CONTROLLER No Model Compatibility List $160.04 / Each

7,8
DRIVE BELT 100044 248569 56 DRIVE BELT Yes Model Compatibility List $21.47 / Each

23
IDLER ROLLER 100052 248571 55 IDLER ROLLER Yes Model Compatibility List $159.69 / Each

26
FRONT ROLLER/PULLEY 118560 248717 71 FRONT ROLLER/PULLEY Yes Model Compatibility List $114.29 / Each
8
122012 248719 86 WALKING PLATFORM No Model Compatibility List $125.16 / Each

15
WIRE HARNESS 117686 248728 39 WIRE HARNESS Yes Model Compatibility List $72.36 / Each

4,5,6
INCLINE MOTOR 117687 248732 40 INCLINE MOTOR Yes Model Compatibility List $152.59 / Each

10
158061 249274 # HARDWARE KIT No Model Compatibility List $56.92 / Each

1
158063 250944 76 WALKING BELT No Model Compatibility List $96.49 / Each

15
158046 252001 60 LEFT REAR ROLLER BRACKET No Model Compatibility List $20.34 / Each
Out Of Stock
2,8,3,4,5,6
158047 252002 61 RIGHT REAR ROLLER BRACKET No Model Compatibility List $20.34 / Each

2,8,3,4,5,6
158051 252009 67 LEFT FOOT RAIL No Model Compatibility List $66.08 / Each

9
158052 252010 68 RIGHT FOOT RAIL No Model Compatibility List $47.91 / Each

9
158064 252014 91 CONSOLE No Model Compatibility List $282.07 / Each

7
158043 252020 52 BASE No Model Compatibility List $121.02 / Each

3
158062 252025 65 HOOD No Model Compatibility List $115.91 / Each

9
158054 252042 78 PLATFORM CUSHION No Model Compatibility List $16.19 / Each

3
158041 252163 12 CONSOLE BACK No Model Compatibility List $58.11 / Each

7,4,5,6
158053 252164 73 ACCESS DOOR No Model Compatibility List $2.79 / Each

4,5,6
100178 252433 103 WARNING DECAL No Model Compatibility List $0.47 / Each

7,3,1
118600 254362 # CN, ASSY UPDATE, WIRE No Model Compatibility List $0.00 / Each
Out Of Stock
4,5,6
100280 256836 6 LATCH WRNG DECAL, ENGLISH No Model Compatibility List $1.50 / Each

7,3
118547 280013 33 RIGHT HANDRAIL No Model Compatibility List $51.09 / Each

9,3
118543 280016 22 LEFT HANDRAIL No Model Compatibility List $51.09 / Each

9,3
MOTOR ASSY 117355 405691 79 MOTOR ASSY Yes Model Compatibility List $218.90 / Each

1
CONSOLE CROSSBAR 118567 337662 88 CONSOLE CROSSBAR Yes Model Compatibility List $66.31 / Each

7
100094 356520 # ACCESSORY KIT No Model Compatibility List $42.89 / Each

4,5,6,1
ELECTRONICS BRACKET 117692 397391 57 ELECTRONICS BRACKET Yes Model Compatibility List $43.76 / Each

3,40
5MM ALLEN WRENCH 100604 045008 . 5MM ALLEN WRENCH Yes Model Compatibility List $3.85 / Each

Fat Switch Version 000698 186726 128 1 Fat Switch Version Yes Model Compatibility List $16.42 / Each

6
M6 Split Washer Lock 1019810 012142 79 4 M6 Split Washer Lock No Model Compatibility List $1.79 / Each

Screw 1/4-20-4 Inches (Used) 1026166 152526 0 1 Screw 1/4-20-4 Inches (Used) No Model Compatibility List $2.60 / Each

2,41
Console, Display (Used) 1026194 220809 107 1 Console, Display (Used) No Model Compatibility List $199.00 / Each
Out Of Stock
51
Belt Drive 1001418 248569 0 1 Belt Drive Yes Model Compatibility List $19.99 / Each

23
Power Cord 1002864 31229 78A 1 Power Cord No Model Compatibility List $36.95 / Each

6
Roller Rear 1002904 248571 0 1 Roller Rear Yes Model Compatibility List $137.99 / Each

26
Motor Drive 1003221 297197 0 1 Motor Drive Yes Model Compatibility List $238.99 / Each
Out Of Stock
28
Incline Motor Wire 10 1004803 201563 0 1 Incline Motor Wire 10" Yes Model Compatibility List $18.99 / Each

4,5,6,10
M10 Locknut 1005195 148710 53 1 M10 Locknut No Model Compatibility List $1.57 / Each

2
Magnet 1009452 113842 137 1 Magnet Yes Model Compatibility List $1.10 / Each

8,1
RPM Speed Sensor Reed 2 Terminal Wire 1009687 185207 0 1 RPM Speed Sensor Reed 2 Terminal Wire Yes Model Compatibility List $29.99 / Each

47
Nylock Nut 1010890 119425 38 1 Nylock Nut Yes Model Compatibility List $0.55 / Each

2
Walking Belt Guide 1010892 198640 64 1 Walking Belt Guide Yes Model Compatibility List $18.62 / Each

15,40
Tinnerman Clip 1011229 133333 126 1 Tinnerman Clip Yes Model Compatibility List $0.65 / Each

2,9,1,46
Nylock Jam Nut 3/8 1011523 133945 0 1 Nylock Jam Nut 3/8" Yes Model Compatibility List $11.99 / Each

2
M8 Locknut 1011772 012042 102B 1 M8 Locknut Yes Model Compatibility List $11.99 / Each

Reed Switch Cable Retainer Clamp 1011798 131090 114 1 Reed Switch Cable Retainer Clamp Yes Model Compatibility List $0.46 / Each

4,5,6,2,1,47
Incline Lift Elevation Motor Actuator 1004018 248732 Incline Lift Elevation Motor Actuator Yes Model Compatibility List $89.00 / Each

10
Micro V Motor Drive Belt 18 Pro180J6 248569 Micro V Motor Drive Belt 18" Yes Model Compatibility List $14.76 / Each

23
DC Drive Motor 1000161 405691 DC Drive Motor Yes Model Compatibility List $119.00 / Each
1
DC Drive Motor 1000529 297197 DC Drive Motor Yes Model Compatibility List $149.99 / Each
Out Of Stock
28
Elliptical Reed Switch RPM Speed Sensor 1000577 185207 Elliptical Reed Switch RPM Speed Sensor Yes Model Compatibility List $12.99 / Each
47
Reed Switch RPM Speed Sensor 1000578 185207 Reed Switch RPM Speed Sensor Yes Model Compatibility List $21.99 / Each

47
Power Supply Line Cord 1002865 31229 78A Power Supply Line Cord Yes Model Compatibility List $36.95 / Each

6
Idler Rear Roller 1003171 248571 Idler Rear Roller Yes Model Compatibility List $99.99 / Each

26
Speed RPM Sensor Reed Switch 1002533 185207 Speed RPM Sensor Reed Switch Yes Model Compatibility List $14.99 / Each

47
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