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ProForm - 545S

Exploded Diagrams

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Image  Catalog # MPN Part List Key Quantity On Model Part Description Notes Available Used Model Compatibility List New price  
INCLINE SENSOR SWITCH 104351 102955 63 INCLINE SENSOR SWITCH No Model Compatibility List $16.73 / Each

47
SMALL BOLT 104355 102959 68B SMALL BOLT No Model Compatibility List $0.18 / Each

2,40
MOTOR PIVOT BOLT 118371 104925 3/8 -16 X 4.5 20 MOTOR PIVOT BOLT No Model Compatibility List $5.91 / Each

2,8
REAR ROLLER ADJ BOLT 104339 105444 60 REAR ROLLER ADJ BOLT Yes Model Compatibility List $2.95 / Each

1
INCLINE DISK 104346 109370 137 INCLINE DISK Yes Model Compatibility List $5.31 / Each

1
ROLLER MAGNET 100081 113842 18 ROLLER MAGNET Yes Model Compatibility List $1.10 / Each

8,1
4 102281 114011 # 4 Yes Model Compatibility List $4.87 / Each

1,4
4 102280 114012 # 4 Yes Model Compatibility List $2.74 / Each

4,5,6
RELEASABLE WIRE TIE 100064 116926 97 RELEASABLE WIRE TIE No Model Compatibility List $0.25 / Each

1,4,2
TIE CLAMP HOLDER - SCREW MOUNT 100262 116927 96 TIE CLAMP HOLDER - SCREW MOUNT No Model Compatibility List $2.49 / Each

1
SCREW,Hex,3/8-16X.75 113294 117332 32 SCREW,Hex,3/8-16X.75" No Model Compatibility List $2.02 / Each

2
3/8 100031 119425 21 3/8" HEX JAM NUT Yes Model Compatibility List $0.55 / Each

2
SEAT RAIL FLANGE NUT 104004 120867 27 SEAT RAIL FLANGE NUT No Model Compatibility List $3.75 / Each

1
M4 X 30MM SCREW 100671 121204 136 M4 X 30MM SCREW No Model Compatibility List $1.50 / Each

2
U-NUT 100462 012179 130 U-NUT No Model Compatibility List $4.42 / Each

MOTOR WASHER 113293 122812 33 MOTOR WASHER No Model Compatibility List $1.53 / Each

2
100088 123945 # TECH SHEET ENVELOPE No Model Compatibility List $0.94 / Each

1
HANDRAIL COVER CAGE NUT 103818 125198 8 HANDRAIL COVER CAGE NUT Yes Model Compatibility List $3.25 / Each

1
4 100112 126146 # 4" BLU WIRE F/F, DR MOTOR Yes Model Compatibility List $2.43 / Each

4,5,6
RUBBER BUMPER 106102 126650 . RUBBER BUMPER Yes Model Compatibility List $3.01 / Each

1
PLATFORM BOLT, FRONT 1/4 100221 128272 16 PLATFORM BOLT, FRONT 1/4" X1.25" Yes Model Compatibility List $7.04 / Each

2
3/16-7/32 100190 128457 . 3/16-7/32" ALLEN WRENCH No Model Compatibility List $18.74 / Each

1
CONSOLE PLATE SCREW 100269 130659 # CONSOLE PLATE SCREW Yes Model Compatibility List $0.66 / Each

2,7,1
M4 X 13MM SCREW 101030 013162 25 M4 X 13MM SCREW Yes Model Compatibility List $1.26 / Each

#8 X 3/4 100149 013300 . #8 X 3/4" WASHER HD SCREW Yes Model Compatibility List $1.28 / Each

UPRIGHT BOLT 102932 013438 17 UPRIGHT BOLT Yes Model Compatibility List $2.11 / Each

ISOLATOR BOLT, BOTTOM 102272 013492 . ISOLATOR BOLT, BOTTOM No Model Compatibility List $1.76 / Each

WHEEL BOLT 104188 013501 107 WHEEL BOLT No Model Compatibility List $3.67 / Each

5/16 122264 013558 . 5/16"X 1" BOLT No Model Compatibility List $2.25 / Each

PLATFORM NUT 100252 136012 55 PLATFORM NUT No Model Compatibility List $1.47 / Each

1
#8 X 3/4 100132 013607 # #8 X 3/4" TRUSS HEAD SCRW Yes Model Compatibility List $0.22 / Each

REAR ROLLER STAR WASHER 100359 136121 . REAR ROLLER STAR WASHER No Model Compatibility List $2.33 / Each

1
#8 X 1/2 100137 136728 5 #8 X 1/2" SCREW Yes Model Compatibility List $0.30 / Each

2
WASHER 105948 138768 118 WASHER No Model Compatibility List $1.69 / Each

2,4,5,6
1/4 100042 014063 61 1/4" FLAT WASHER No Model Compatibility List $1.03 / Each

5/16 100472 014073 121 5/16" WASHER Yes Model Compatibility List $1.25 / Each

3/8 102446 014117 34 3/8" CONSOLE SUPPORT No Model Compatibility List $1.32 / Each

#8 STAR WASHER 100141 014157 133 #8 STAR WASHER Yes Model Compatibility List $1.17 / Each

IDLER ARM BOLT 100282 142276 111 IDLER ARM BOLT Yes Model Compatibility List $2.50 / Each

1
8 118525 146449 37 8" BLACK WIRE, 2 RING Yes Model Compatibility List $4.69 / Each

1,19
REED SWTICH CLIP 100318 148202 23 REED SWTICH CLIP No Model Compatibility List $2.42 / Each

1
4 118396 149442 . 4" BOLT No Model Compatibility List $6.96 / Each

1
COTTER PIN 100432 015044 102A COTTER PIN No Model Compatibility List $1.98 / Each

Blue Jumper Wire Harness 4 108861 153403 # Blue Jumper Wire Harness 4 Yes Model Compatibility List $2.76 / Each

4,5,6
8 117654 153458 # 8" GREEN WIRE, 2RING Yes Model Compatibility List $2.27 / Each

4,5,6
M4 X 52MM SCREW 101799 154848 # M4 X 52MM SCREW No Model Compatibility List $1.23 / Each

2
102240 158157 45 STATIC DECAL No Model Compatibility List $1.84 / Each
Out Of Stock
7,3
JACK 100386 158332 . JACK Yes Model Compatibility List $7.66 / Each

1
118433 158827 68A PULSE BAR SCREW No Model Compatibility List $0.24 / Each
Out Of Stock
2,12,13,14
PHOTO SWITCH WIRE 117965 159530 49 PHOTO SWITCH WIRE Yes Model Compatibility List $9.90 / Each

4,5,6
8 100063 016057 98 8" CABLE TIE No Model Compatibility List $1.30 / Each

IDLER WHEEL BOLT 100229 162866 11 IDLER WHEEL BOLT Yes Model Compatibility List $5.49 / Each

2,8
#8 X 3.8 111701 164319 65 #8 X 3.8" COMPUTER SCREW No Model Compatibility List $0.28 / Each

2
FRONT WHEEL 100369 165009 108 FRONT WHEEL Yes Model Compatibility List $5.07 / Each

1
FRONT ROLLER ADJ BOLT 100433 165220 119 FRONT ROLLER ADJ BOLT No Model Compatibility List $2.79 / Each

1
AUDIO CABLE 100385 167079 . AUDIO CABLE Yes Model Compatibility List $17.61 / Each

1
103811 169644 19 CAUTION DECAL No Model Compatibility List $4.66 / Each

7,3
3/8 100135 174320 135 3/8"-16X1 1/2" HEX BOLT Yes Model Compatibility List $2.29 / Each

2,41
BASE PAD SCREW 103809 174796 82 BASE PAD SCREW No Model Compatibility List $2.77 / Each

2,3,12,13,14
POWER SWITCH 100201 186726 46 POWER SWITCH Yes Model Compatibility List $16.42 / Each

6
#8 X 1/2 100120 186819 36 #8 X 1/2" SCREW Yes Model Compatibility List $0.42 / Each

2
CLEVIS PIN 124268 189034 101 CLEVIS PIN No Model Compatibility List $5.46 / Each

1
FILTER W/6" WIRE 100113 189813 50 FILTER W/6" WIRE Yes Model Compatibility List $19.45 / Each

1,4
123737 190907 # 12" GREEN WIRE, F/RING No Model Compatibility List $2.35 / Each

4,5,6
INCLINE MOTOR WIRE 102501 191554 9 INCLINE MOTOR WIRE Yes Model Compatibility List $15.75 / Each

1
REAR ROLLER 124254 192891 57 REAR ROLLER Yes Model Compatibility List $109.57 / Each

1
142142 195941 # SMALL PROFORM LOGO DECAL No Model Compatibility List $3.55 / Each

7,3
121264 195942 # "PROFORM" LOGO DECAL No Model Compatibility List $7.34 / Each

7,3
WIRE HARNESS 122895 198043 83 WIRE HARNESS Yes Model Compatibility List $109.34 / Each

1
6 102279 198071 # 6" BLUE WIRE, 2F No Model Compatibility List $2.81 / Each

4,5,6
MOTOR ASSEMBLY 118966 405589 31 MOTOR ASSEMBLY Yes Model Compatibility List $273.90 / Each

1
BELT GUIDE 100147 198639 4 BELT GUIDE Yes Model Compatibility List $4.44 / Each

15,40
RIGHT REAR FOOT 124255 199751 58 RIGHT REAR FOOT Yes Model Compatibility List $16.32 / Each

1
124249 199806 22 FRAME SPACER No Model Compatibility List $1.85 / Each

2,3,4,5,6
FRONT BASE PAD 124267 199812 . FRONT BASE PAD Yes Model Compatibility List $6.19 / Each
3,12,13,14
MOTOR BRACKET 189029 142399 200537 117 MOTOR BRACKET 189029 No Model Compatibility List $22.10 / Each

2,3,4,5,6
FAN COVER 118436 200889 89 FAN COVER Yes Model Compatibility List $16.89 / Each

1
118439 201254 79 BOOK HOLDER No Model Compatibility List $8.22 / Each

1
LATCH HOUSING 142395 201431 . LATCH HOUSING Yes Model Compatibility List $10.56 / Each

1
RIGHT CUP HOLDER, TOP 118440 202517 72 RIGHT CUP HOLDER, TOP Yes Model Compatibility List $32.43 / Each

1
CONSOLE FRAME 142406 202838 7 CONSOLE FRAME No Model Compatibility List $72.13 / Each

1
142389 202877 26 LIFT FRAME No Model Compatibility List $102.20 / Each

3,10
5/16 101667 203283 81 5/16"X 2" BTN SCRW, NOTE: Yes Model Compatibility List $2.07 / Each

1,2
142387 203600 14 PULSE BAR PLATE (RIGHT) No Model Compatibility List $90.53 / Each

12,13,14
REED SWITCH 102259 203664 24 REED SWITCH Yes Model Compatibility List $34.68 / Each

1
POWER CORD ASSEMBLY 142330 203804 41 POWER CORD ASSEMBLY Yes Model Compatibility List $43.49 / Each

1
ACCESS DOOR 124425 204454 94 ACCESS DOOR Yes Model Compatibility List $2.95 / Each

1
161603 204457 # TECH SHEET No Model Compatibility List $0.80 / Each

1
161604 204460 . USER-S MANUAL No Model Compatibility List $14.10 / Each

1
FRONT ROLLER/PULLEY 124275 204654 120 FRONT ROLLER/PULLEY Yes Model Compatibility List $153.94 / Each

8
WALKING BELT W/FASTENERS 142392 206847 52 WALKING BELT W/FASTENERS Yes Model Compatibility List $126.52 / Each

23
161602 206961 3 LEFT FRONT ENDCAP No Model Compatibility List $11.33 / Each

9,4,5,6
BELLY PAN 142390 207594 48 BELLY PAN No Model Compatibility List $119.94 / Each
Out Of Stock
1
HANDRAIL 142400 207937 123 HANDRAIL Yes Model Compatibility List $76.66 / Each

1
KEY/CLIP 100072 208603 . KEY/CLIP Yes Model Compatibility List $17.99 / Each

1
TRANSFORMER 100350 209967 38 TRANSFORMER Yes Model Compatibility List $27.45 / Each
1
RIGHT HANDGRIP TOP - BOTTOM 142401 211248 127 RIGHT HANDGRIP TOP - BOTTOM Yes Model Compatibility List $32.98 / Each

11
CONTROLLER FUSE 100394 212142 # CONTROLLER FUSE No Model Compatibility List $8.22 / Each

1
3 TUBE LUBE KIT 100096 219170 # 3 TUBE LUBE KIT No Model Compatibility List $28.18 / Each

1
FRONT ROLLER BUSHING 102248 219550 # FRONT ROLLER BUSHING No Model Compatibility List $2.52 / Each

1
MOTOR BELT 118353 220769 30 MOTOR BELT Yes Model Compatibility List $23.55 / Each

23
100407 225209 # CD, MARATHON, INTERMEDIAT No Model Compatibility List $92.28 / Each

1
100408 225212 # CD, 5K, BEGINNER No Model Compatibility List $92.28 / Each

1
100409 225213 # CD, BODY TONE, LEVEL 3 No Model Compatibility List $53.92 / Each

1
100410 225214 # CD, 10K, INTERMEDIATE No Model Compatibility List $92.28 / Each

1
CHEST PULSE KIT 100316 237858 # CHEST PULSE KIT No Model Compatibility List $166.63 / Each
Out Of Stock
1
CONTROLLER 102339 248187 40 CONTROLLER Yes Model Compatibility List $183.27 / Each
Out Of Stock
7,8
100280 256836 10 LATCH WRNG DECAL, ENGLISH No Model Compatibility List $1.50 / Each

7,3
100094 356520 # ACCESSORY KIT No Model Compatibility List $42.89 / Each

4,5,6,1
1 5/32 100191 045023 . 1 5/32" ALLEN WRENCH No Model Compatibility List $4.62 / Each

Fat Switch Version 000698 186726 128 1 Fat Switch Version Yes Model Compatibility List $16.42 / Each

6
WIRE JMPR 008 1021758 146449 1004 1 WIRE JMPR 008" (Used) Yes Model Compatibility List $4.69 / Each
1,19
Access Door 013014 204454 0 1 Access Door Yes Model Compatibility List $15.99 / Each

1
Power Supply Cord 013016 203804 0 1 Power Supply Cord Yes Model Compatibility List $52.99 / Each

1
Right Top Console Cup Holder 013018 202517 0 1 Right Top Console Cup Holder Yes Model Compatibility List $33.99 / Each

1
Safety Latch 013020 201431 0 1 Safety Latch Yes Model Compatibility List $19.99 / Each

1
Fan Housing 013021 200889 0 1 Fan Housing Yes Model Compatibility List $24.99 / Each

1
console Left Top Cup Holder 013023 202516 0 1 console Left Top Cup Holder Yes Model Compatibility List $15.99 / Each

9
Upright Wire Harness 013025 198043 0 1 Upright Wire Harness Yes Model Compatibility List $108.99 / Each

1
Filter Wire Harness 013027 189813 # 1 Filter Wire Harness Yes Model Compatibility List $19.45 / Each

1,4
Rear End Cap 013029 151193 0 1 Rear End Cap Yes Model Compatibility List $70.99 / Each
Out Of Stock
1
Rear End Cap 013030 151193 0 1 Rear End Cap Yes Model Compatibility List $42.99 / Each
Out Of Stock
1
Black Jumper Wire Harness 4 013035 114011 TS5 1 Black Jumper Wire Harness 4" Yes Model Compatibility List $14.99 / Each

1,4
Ground Wire Harness 013038 146449 0 1 Ground Wire Harness Yes Model Compatibility List $14.99 / Each

1,19
Wire Harness 013040 126911 0 1 Wire Harness Yes Model Compatibility List $18.99 / Each

1
Heart Rate Handlebar Assembly (Used) 013062 207601 0 1 Heart Rate Handlebar Assembly (Used) Yes Model Compatibility List $95.99 / Each

3
Universal Left Right Handrail 013334 207937 0 1 Universal Left Right Handrail Yes Model Compatibility List $75.99 / Each

1
Speed Sensor Reed Switch 2 Terminal Wire 013336 203664 0 1 Speed Sensor Reed Switch 2 Terminal Wire Yes Model Compatibility List $50.99 / Each

1
Display Console Frame 013338 202838 0 1 Display Console Frame No Model Compatibility List $65.99 / Each

1
Right Foot End Cap Black 013340 199751 0 1 Right Foot End Cap Black Yes Model Compatibility List $18.99 / Each

1
Rear Idler Roller 013342 192891 0 1 Rear Idler Roller Yes Model Compatibility List $105.99 / Each

1
Incline Wire Harness 20 013343 191554 0 1 Incline Wire Harness 20" Yes Model Compatibility List $23.99 / Each

1
Clevis Pin 013344 189034 0 1 Clevis Pin No Model Compatibility List $13.99 / Each

1
Bolt 3/8-16-1.50 Inches (Used) 1026116 174320 3 1 Bolt 3/8-16-1.50 Inches (Used) Yes Model Compatibility List $2.29 / Each

2,41
Motor Drive Belt 1000395 220769 0 1 Motor Drive Belt Yes Model Compatibility List $24.99 / Each

23
Power Cord 1002864 31229 78A 1 Power Cord No Model Compatibility List $36.95 / Each

6
Screw #8 X 19MM 1004194 130659 4 1 Screw #8 X 19MM Yes Model Compatibility List $0.66 / Each

2,7,1
Screw #8 X 1/2 1004209 013576 5 1 Screw #8 X 1/2" Yes Model Compatibility List $1.99 / Each

#8 X 3/4 1004394 013322 0 1 #8 X 3/4" Foot Pedal Screw No Model Compatibility List $5.99 / Each

Belt Guide 1008212 198639 53 1 Belt Guide Yes Model Compatibility List $4.44 / Each

15,40
Front Drive Pulley Roller 1008225 204654 0 1 Front Drive Pulley Roller Yes Model Compatibility List $124.99 / Each

8
Idler Arm Pulley W/Spring 1008910 93921 0 1 Idler Arm Pulley W/Spring No Model Compatibility List $38.99 / Each

7,3
Magnet 1009452 113842 137 1 Magnet Yes Model Compatibility List $1.10 / Each

8,1
RPM Incline Speed Sensor Switch 1010322 102955 0 1 RPM Incline Speed Sensor Switch No Model Compatibility List $12.33 / Each

47
Nylock Nut 1010890 119425 38 1 Nylock Nut Yes Model Compatibility List $0.55 / Each

2
Star Lock Washer 1011510 014157 0 1 Star Lock Washer Yes Model Compatibility List $11.99 / Each

Nylock Jam Nut 3/8 1011523 133945 0 1 Nylock Jam Nut 3/8" Yes Model Compatibility List $11.99 / Each

2
M4 Locknut 1011776 012152 0 1 M4 Locknut Yes Model Compatibility List $11.99 / Each

Clamp Screw 1011778 013162 0 1 Clamp Screw Yes Model Compatibility List $11.99 / Each

Power Supply Line Cord 1002865 31229 78A Power Supply Line Cord Yes Model Compatibility List $36.95 / Each

6
DC Drive Motor Bracket 1002739 198237 DC Drive Motor Bracket No Model Compatibility List $49.99 / Each
Out Of Stock
Control Board Motor Controller 1003006 248187 or 195883 Control Board Motor Controller Yes Model Compatibility List $139.00 / Each
Out Of Stock
Motor Drive Belt 1003142 220769 & 118017 Motor Drive Belt Yes Model Compatibility List $6.99 / Each

Motor Choke Transformer 1001514 209967 Motor Choke Transformer Yes Model Compatibility List $15.00 / Each

1
Incline Lift Motor Actuator 1001300 193034 Incline Lift Motor Actuator Yes Model Compatibility List $49.99 / Each
Out Of Stock
10
Front Drive Pulley Roller 1001518 204654 Front Drive Pulley Roller Yes Model Compatibility List $59.99 / Each

8
Lower Board Cable (New) 1012715 159530 Lower Board Cable (New) Yes Model Compatibility List $19.99 / Each

4,5,6
View Drawing